Starborn - Idea Driven Products: deck screws, ipe plugs, construction fasteners.
  • Find us on:
  • Youtube
  • Facebook
 
  • Home
  • Products
    • HEADCOTE Stainless Color Coated Screws
    • CAP-TOR Screws for Composite and Capstock
    • DECKFAST Stainless and Epoxy Coated Screws
    • SMART-BIT Pre-drilling and Countersink Tool
    • PRO PLUG System for Wood
    • Collated Screw Systems
    • Construction Fasteners
    • Driver Bits and Accessories
    • Other Products
    • Product Videos
  • Deck Fastener Information Center
  • Contact
  • Company
  • PRO PLUG SYSTEM

    Kits for hardwood plugs, fasteners, and the Pro Plug Glue Nozzle to be used with the Pro Plug Tool.

  • PRODUCT FEATURES
  • SPECIES, SIZES AND PACKAGING
  • APPLICATIONS / USAGE NOTES
  • VIDEO: THE SMART-BIT / PRO PLUG SYSTEM FOR WOOD

PRO PLUG SYSTEM FOR WOOD

SPECIES, SIZES, AND PACKAGING

The initial launch of the Smart-Bit Pro Plug System is for a hardwood plug size we are calling #8. This size refers in general terms to the #8 (4.5mm) size screw we are using, along with a hardwood plug that is approximately 5/16" (8.5mm) in diameter. The wood plug itself is 7.0mm in height. Pro Plug Decking Kits come with #305 stainless steel deck screws that are 2-1/2" (63mm) long, for decking that is between 3/4" (19mm) and 1-1/4" (32mm) thick. Pro Plug Flooring Kits come with hardened steel zinc plated screws that are 1-5/8" (41mm) long, for flooring that is 3/4" (19mm) thick.

A system designed for larger dimension hardwood decking — 1-1/2" thick (38mm) — is currently in development and will involve larger diameter screws and larger wood plugs.

 
PRO PLUG TOOL
Each Pro Plug tool package includes a complete tool, 2 standard size replacement drill bits, a Stub Bit and a hex wrench for replacing drill bits. Pro Plug Replacement Drill Bits are also available and sold in packs of 5. Currently, there are only replacement bits for our standard size drill bits. In the future, replacements will also be available for the Stub Bit.
Pro Plug Tool  
DESCRIPTION ITEM NO.
Pro Plug Tool for Wood BDA241
Replacement Drill Bits BDA261C
 
PRO PLUG DECKING KIT
Each kit comes with wood plugs, screws, driver bit(s), and our patent pending Pro Plug Glue Nozzle.*
Pro Plug Decking Kit   Pro Plug Decking Kit 350 Piece Pro Plug Decking Kit 1050 Peices
SPECIES* FASTENER SIZE ITEM NO.* ITEM NO.* ITEM NO.*
  (Grade 305 Stainless) 100 pcs / 1 Bit 350 pcs / 1 Bit 1050 pcs / 2 Bits
Ipe plugs 8 x 2-1/2” PWS08133010 PWS08133035 PWS08133105
Cambara plugs 8 x 2-1/2” PWS08118010 PWS08118035 PWS08118105
Tigerwood plugs 8 x 2-1/2" PWS08178010 PWS08178035 PWS08178105
Meranti plugs 8 x 2-1/2" PWS08153010 PWS08153035 PWS08153105
Genuine Mahogany plugs 8 x 2-1/2" PWS08185010 PWS08185035 PWS08185105
Cumaru plugs 8 x 2-1/2” PWS08122010 PWS08122035 PWS08122105
Garapa plugs 8 x 2-1/2" PWS08127010 PWS08127035 PWS08127105
Jatoba plugs 8 x 2-1/2" PWS08138010 PWS08138035 PWS08138105
Massaranuba plugs 8 x 2-1/2" PWS08152010 PWS08152035 PWS08152105
*The Pro Plug #8 Standard GLUE NOZZLE will attach to any interior or exterior 4 or 8 ounce bottle of Titebond® wood glue and any 4, 8 or 16 ounce bottle of Elmer's® wood glue.
*Starborn offers custom runs for any wood species. The base material must be sent to our plant in the USA, with a minimum order of 5,000 plugs and fasteners. Pricing and required lumber for these orders will be provided on request.
*100 piece kits are sold in packs of 4. 350 and 1050 piece kits are sold individually.
 
PRO PLUG FLOORING KIT
Each kit comes with wood plugs, screws, driver bit(s), and our patent pending Pro Plug Glue Nozzle.*
Pro Plug Flooring Kit   Pro Plug Flooring Kit 350 Peice Pro Plug Flooring Kit 1050 Peice
SPECIES* FASTENER SIZE ITEM NO.* ITEM NO.* ITEM NO.*
  (Zinc Plated) 100 pcs / 1 Bit 350 pcs / 1 Bit 1050 pcs / 2 Bits
White Oak plugs 8 x 1-5/8” PWY08159010 PWY08159035 PWY08159105
Red Oak plugs 8 x 1-5/8” PWY08158010 PWY08158035 PWY08158105
Ipe plugs 8 x 1-5/8” PWY08133010 PWY08133035 PWY08133105
Genuine Mahogany plugs 8 x 1-5/8” PWY08185010 PWY08185035 PWY08185105
Eastern White Pine plugs 8 x 1-5/8” PWY08186010 PWY08186035 PWY08186105
American Walnut plugs 8 x 1-5/8” PWY08181010 PWY08181035 PWY08181105
American Cherry plugs 8 x 1-5/8” PWY08121010 PWY08121035 PWY08121105
Maple plugs 8 x 1-5/8” PWY08148010 PWY08148035 PWY08148105
Poplar plugs 8 x 1-5/8” PWY08164010 PWY08164035 PWY08164105
*The Pro Plug #8 Standard GLUE NOZZLE will attach to any interior or exterior 4 or 8 ounce bottle of Titebond® wood glue and any 4, 8 or 16 ounce bottle of Elmer's® wood glue.
*Starborn offers custom runs for any wood species. The base material must be sent to our plant in the USA, with a minimum order of 5,000 plugs and fasteners. Pricing and required lumber for these orders will be provided on request.
*100 piece kits are sold in packs of 4. 350 and 1050 piece kits are sold individually.
 
 

COMPANY

  • 50 Years of Innovation
  • Media
  • Events
  • For Retailers
  • Where to Buy

PRODUCTS

  • HEADCOTE
  • CAP-TOR
  • DECKFAST
  • SMART-BIT
  • PRO PLUG
  • Collated Screw Systems
  • Construction Fasteners
  • Driver bits and Accessories
  • Other Products
  • Product Videos
  • Contact
  • Site Map
Starborn Logo

Copyright © 2011 Starbom Industries, Inc. All Rights Reserved.

CAP-TOR®, DECKFAST®, HEADCOTE®, PRO PLUG™, RAZORBACK®s, SMART-BIT® are trademarks of Staborn Industries, Inc.